How to Transform Smartphone Manufacturing: HUITIAN UV Delayed Curing Adhesive
In the rapidly evolving world of technology, smartphone manufacturers are constantly pushing the boundaries of design and functionality. One of the key challenges in this pursuit is the screen bonding process, which directly impacts manufacturing efficiency and product quality. Traditional adhesives have been a bottleneck, curing slowly and often leading to glue overflow, which can result in high repair rates and stress concentration at bends, causing screens to peel off.
However, HUITIAN New Material has introduced a game-changing solution with its UV Delayed Curing Adhesive series, specifically designed to address these challenges and transform the mobile phone manufacturing process.
The Challenge of Screen Bonding
As mobile phone designs continue to push the limits, the screen bonding process has become a critical test of manufacturing efficiency and product quality. Traditional glues cure slowly and cannot avoid glue overflow, leading to large screens being prone to cracking when dropped. The repair rate remains high, and the folding screen, which is repeatedly opened and closed, experiences stress concentration at the bend, making it easy to peel off. This has been a significant pain point for manufacturers, especially with the annual growth rate of foldable phones exceeding 40%.
HUITIAN's Solution: UV Delayed Curing Adhesive
HUITIAN New Material has developed a range of UV Delayed Curing Adhesives that are specifically tailored for the challenges of modern smartphone manufacturing. These adhesives are designed to transform the screen bonding process from a bottleneck to an efficiency engine, enhancing both the manufacturing process and the final product quality.
Key Features of HUITIAN UV Delayed Curing Adhesives
1. High Strength and Low Modulus: The 3856/3858 series offers a balance of high strength and low modulus impact resistance. With a natural flow dispensing shear strength of over 10MPa and a bond strength of over 6MPa, these adhesives ensure strong adhesion between the screen and the frame while maintaining flexibility.
2. Fast Curing and Efficiency: The 3857 series is designed for TP screens of folding phones, offering a low modulus (Modulus < 1MPa) and fast cure time (open time 5 minutes). This significantly shortens the holding time and improves efficiency, ensuring long-term sealing and bonding reliability.
3. Automation and Cost-Effectiveness: The adhesives are designed to replace foam tape, speeding up the process and reducing costs. They are also oil resistant, making manual operations ineffective, which further streamlines the manufacturing process.
4. Hi-Reliability and Aging Resistance: These adhesives are designed for high-end devices, offering excellent bending resistance performance and aging resistance, ensuring the durability of the bonded screens over time.
5. Short Holding Time: The 3860/3851B series is designed for bonding the back cover of mobile phones, offering high initial viscosity to improve efficiency. With rapid curing capacity, the 3860 series requires no holding time, with an open time of just 4 minutes, and the 3851B can cure at room temperature, lowering operating requirements and making it suitable for the maintenance market.
Transforming the Manufacturing Process
The introduction of HUITIAN UV Delayed Curing Adhesives marks a significant shift in the smartphone manufacturing landscape. By addressing the pain points of traditional adhesives, these new adhesives not only improve the efficiency of the manufacturing process but also enhance the quality and durability of the final product. This transformation is crucial for manufacturers looking to stay competitive in the rapidly evolving smartphone market.
HUITIAN New Material's UV Delayed Curing Adhesives are more than just a product; they represent a paradigm shift in smartphone manufacturing. By offering high strength, low modulus, fast curing times, and excellent reliability, these adhesives are set to become the 'good adhesive helpers' for manufacturers looking to transform their screen adhesion processes from a bottleneck to an advantage.
For more information on how HUITIAN UV Delayed Curing Adhesives can revolutionize your manufacturing process, visit our website or contact us directly. Embrace the wave of foldable screens and pursue high-speed operation of production lines with HUITIAN. The future of smartphone manufacturing is here, and it's adhesively strong.
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